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Reverse P-FMEA : on-site practice – #1180
Context
Several manufacturers such as STELLANTIS, RENAULT, FORD, GM, etc., and also some Tier 1 suppliers require, as part of their CSR, to implement Reverse FMEA during the production phase.
Reverse FMEA is a tool that complements PFMEA, enabling the application and effectiveness of the prevention and detection measures defined in PFMEA to be verified during series production, new failure modes and new causes to be discovered, and ratings to be updated on the basis of factual data during series production.
At the end of a Reverse FMEA, new risk reduction actions are decided upon, and the PFMEA Â and associated production documentation are updated.
You want to:
- improve defect prevention in your production lines.
- enrich and make your existing PFMEA (generic or specific) more robust, based on observations and feedback.
Objectives
- Identify the advantages and benefits of Reverse P-FMEA for your company.
- Prepare, organise and carry out a Reverse P-FMEA on your production lines.
- Based on the observations, initiate the updating of the PFMEA and the production documentation.
Recommanded for
This training is highly recommended for technicians, engineers and managers of industrialisation/engineering, production, maintenance and quality departments.
Prerequisites
- To know the company’s products and manufacturing processes
- Control the FMEA method and regularly participate in FMEA process studies
Pedagogy
- This training-action quickly puts the participants in a situation for a better appropriation of the methodology of the Reverse Process FMEA. For each didactic contribution, a case study from the company is developed and put into practice in real time.
- Preparation prior to the training course is necessary in order to collect the company’s data required for the organisation of the workshops and for facilitation in the field.
Evaluation mode
- Validation by the trainer of the ability to apply the concepts and tools taught through situational exercises.
Course materials
- Participant’s file containing the presentations delivered during the training and the exercise materials.
- Digital training materials are made available to trainees a few days before the start of the training course on our LMS platform.
To go further
Consulting services: EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
Preparation
Preparation prior to the training is required to collect the company data necessary for the organisation of the workshops and the facilitation in the field.
Session 1
Introduction to the Reverse Process FMEA (feedback, manufacturers’ expectations…).
Session 2
The Reverse Process FMEA in detail:
- Definition, objectives and organization of a Reverse Process FMEA.
- Steps to follow for its implementation.
Session 3
Organization of the workshops:
- Review of input data (manufacturing synoptic, customer complaints, scrap balance sheet…).
- Definition of the scope of the study.
- Prioritization of the manufacturing steps/operations to be audited.
Session 4
Conduct of the Reverse Process FMEA in the production workshop :
- Field observations and risk assessment for manufacturing steps/operations.
- Documentation of findings and associated evidence.
- Synthesis and formalization of the action plan.
Jérôme CARASCO - BOLLHOFF
« Very good technical/field knowledge of the trainer. »
Allan CADENAS - BOLLHOFF
« Excellent training that highlights the various gaps between what is expected and what is actually achieved. »
Dahlila BOUKHENFOUF - EBERSPAECHER
« Dynamic training, the experience of the trainer in the field is a real plus. After several trainings with EURO-SYMBIOSE, I confirm the quality of the services. »
Alexandre BOUGEARD - EBERSPAECHER
« Very constructive training with clear and effective work support. »
Seddik SASSI - HUTCHINSON
« I realized the importance of reverse FMEA to solidify our FMEA and get a close look at the risks not assessed during the project phase. »
Mohamed TOUMI – HUTCHINSON
« This training will be useful to integrate the RFMEA in our procedures. «Â
Youssef LAKBAR – HUTCHINSON
« Because of this training, we have resulted in important actions. »
Anonymous
« The training was very dynamic, we were able to see many examples illustrated by anecdotes given by our trainer. We were able to see the points that were essential for carrying out reverse FMEAs. In addition, we were given many tips on carrying out a correct FMEA and on the approach to follow in order to conduct an accurate audit necessary for the reverse FMEA. »
Votre référent :
François DUJARDIN
Specialty: quality assignments in the automotive sector.