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Product & process FMEA according to the AIAG-VDA manual – #187
Context
You are looking for :
- Develop robust products and processes through the effective implementation of the new FMEA approach according to the 1st edition of the AIAG-VDA harmonised manual of 3 June 2019.
- Reduce development time and costs by identifying risks at a very early stage, and define a validation plan that is just right.
- Strengthen the skills of your development teams in terms of product & process FMEA.
Objectives
- Understand and know how to apply the 7-step product & process FMEA methodology, according to the AIAG-VDA harmonised manual.
- Know how to prioritise risk reduction actions according to the « AP » index.
- Know the roles and responsibilities within a FMEA product and process team.
- Identify the key points and pitfalls of the approach.
- Understand the interest of conducting FMEA as early as possible in the project and make participants want to participate or lead product and process FMEA.
Recommanded for
- Quality teams.
- Quality / QHSE managers, engineers and technicians.
- FMEA animators / facilitators.
Specific operating conditions for remote sessions
- Have a PC equipped with a microphone, a webcam and, if possible, a headset for greater comfort. Note: wallpapers are available on Zoom or Teams to hide the background.
- Have a good Internet connection, which should be tested before the session.
- Settle down in a quiet, isolated place; set yourself to “unavailable” status on Teams; close your email access, and mute your phone, so as not to be disturbed during the session.
- Participants from the same organisation should not be grouped together in the same room, but each at their own desk.
- The end-of-course knowledge test must be taken with your webcam and microphone turned on. We may need to verify that you are alone in the room.
- Please sign in 5 minutes before the start of the session.
Prerequisites
No prerequisites.
Pedagogy
- The trainees identify the good practices of the FMEA at each major stage of the methodology:
- Open : discovery and application on a pedagogical case study.
- In-house: discovery and application on a product case study and a process case study of the company previously selected with EURO-SYMBIOSE.
Evaluation mode
- Knowledge test (MCQ).
Course materials
- Participant file containing the presentations delivered during the training and the exercise materials.
- Digital training materials are made available to trainees a few days before the start of the training course on our LMS platform.
To go further
Trainings :
- FMEA MSR: supplement to the FMECA product according to the AIAG-VDA manual – #1175
- Efficiently run a FMECA – #34
- Managing your monitoring plan with the auto-quality matrix – #132
- Reverse FMEA : on-site practice – #1180
- Reverse FMEA / Reverse FMEA: the method – #1182
Consulting services : EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
System analysis (steps 1 to 3).
Failure analysis and risk reduction (steps 4 to 6).
Documentation (step 7).
Customer-supplier collaboration.
Outputs of product and process FMEA.
Pitfalls and points of vigilance.
Sustainability of FMEA.
Anonymous
« Good training, which met my expectations and taught me more about the aspect of responsibility of the FMEA Process/Product facilitator. Good practical cases, case studies, example cases, and a lot of feedback from the trainer. »

To complete your training, you can buy the FMEA AIAG-VDA manual in French on our website: click here to buy the manual.
We provide you with a document summarizing the evolutions of the manual:
► Download the table of differences between the French and English versions.
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