« According to Edition 2024 of the APQP & Control Plan manuals »
Auditing AIAG Core Tools, referenced in IATF 16949 – #255
Context
- You want to improve your knowledge of the Core Tools APQP, PPAP, FMEA, MSA and SPC.
- You want to improve your audit practice related to the Core Tools.
- You want to demonstrate the competence of your auditors to better meet the requirements of IATF 16949.
Objectives
- Understand the requirements of the AIAG manuals (APQP, PPAP, FMEA, MSA, SPC) and know how to audit them in the project phase or during production.
- Certify your ability to audit the Core Tools by passing an exam.
Recommanded for
- Internal auditors
- Supplier auditors
- Quality / QHSE managers, engineers and technicians
- QMS managers.
Prerequisites
- Knowledge of the AIAG Core Tools, the IATF16949: 2016 standard.
- Have already participated in FMEA studies.
- Know the basic statistical techniques.
For those who are not familiar with the Core Tools, we recommend that you follow this training first.
Pedagogy
- The teaching method alternates theoretical contributions, application exercises and audit situations.
- The acquisition of the trainees’ knowledge is validated by a multiple choice test. The ability to audit Core Tools is assessed on the basis of audit situations.
Evaluation mode
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Examinations : MCQs and written application exam
Course materials
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Participant file containing the presentations delivered during the training and the exercise materials.
To go further
Training :
Consulting services : EURO-SYMBIOSE can assist you in the concrete implementation in your company. Contact us to know more about it.
For more information on accessibility, access procedures and deadlines, see our Training page.
Key points of the APQP manual :
- The breakdown of a project.
- Input data.
- Deliverables
- Passing milestones.
Key points of the PPAP manual:
- Submission levels.
- The contents of the PPAP file.
- Acceptance statuses.
- Change management.
Audit of development projects.
FMEA and the product/process risk approach:
- Key points of the FMEA manual and IATF 16949.
- Auditing a FMEA.
- Identify common errors in FMEAs.
- Links with special features and the monitoring plan.
Qualification of measurement and control systems according to the MSA:
- Errors in a measurement process.
- R&R studies in measurement.
- The NDC: number of distinct categories.
- Attribute R&R studies.
- Interpreting the results of R&R studies.
- Acceptance criteria, recommendations for improvement following an audit.
Statistical Process Control (SPC):
- Methods for calculating the different capability indices.
- Check the normality of a distribution.
- Interpreting capability studies.
- The principles of the control chart.
- Common and special causes.
- Origin and calculation of control limits.
- Process instability signals.
- Monitor and control a process with control charts.
- Interpreting control charts.
- Key points to audit in the implementation of capability studies and control charts.
Frédéric MAINGOT - NOVARES
“Training not to be missed! “
Céline LESAGE - ARIANE GROUP
“The course met expectations with a good balance between theory and practice and interactive exchanges. All that remains is to put it into practice! Thank you.”
Tom GELLENONCOURT- PIERBURG
” Interesting training. Very friendly trainer.”
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